2015 Toyota Highlander Problems & Owner Complaints

Electrical System 51 4 fire 2 injury

“The contact owns a 2015 Toyota Highlander. While stopped at a gas station with the engine on, the contact's wife smelled an abnormal, burning odor coming from the vehicle without warning. Upon inspecting the vehicle, the contact's wife saw flames shooting from the dashboard near the infotainment system; the contact's wife and children immediately exited the vehicle. The fire department was called to the scene and extinguished the fire. The contact's wife suffered minor burns on her right hand but did not seek medical attention. The contact had the vehicle towed back home where it remained in t…”
NHTSA complaint #11581700, 2024 · fire · 1 injury(ies)

“THE POWER LIFTGATE CLOSED ON MY HEAD WHEN I WAS PUTTING STUFF IN THE TRUNK. IT WAS OPEN LIKE NORMAL, BUT THEN IT SUDDENLY DROPPED WITHOUT WARNING. BEFORE THIS HAPPENED IT WAS HAVING PROBLEMS CLOSING COMPLETELY. IT IS STILL HAVING THESE PROBLEMS. I TOOK IT INTO THE DEALERSHIP TO GET FIXED AND THEY "RESET" THE SYSTEM BUT THAT DIDNT FIX ANYTHING. IT IS STILL NOT CLOSING COMPLETELY SOMETIMES. IT WILL SEEMINGLY OPEN FINE (ALTHOUGH IM AFRAID IT WILL FALL ON MY HEAD) BUT WHEN I HAVE TO CLOSE IT WILL SOMETIMES CLOSE AND IT WILL SOMETIMES CLOSE ALMOST ALL THE WAY AND THEN IT WILL BEEP TWICE AND OPEN A…”
NHTSA complaint #11021367, 2016 · 1 injury(ies)

“My Highlander had a strange burning smell and we couldn’t find where it was coming from. We took it to a shop where they checked everything over and suggested that the smell was our brakes. They lubricated the brakes and replaced my tires and struts. When I went to pick up the vehicle I still noticed the strange smell, and I had the mechanic come out and check. He suggested that it was the leather conditioner that our detailer had used. I left and headed for home and in about 5 miles the control for the drivers heated seat started smoking and about 30 seconds later the plastic around the contr…”
NHTSA complaint #11574819, 2024 · fire

Unknown Or Other 42 4 fire 1 injury

“THE POWER LIFTGATE CLOSED ON MY HEAD WHEN I WAS PUTTING STUFF IN THE TRUNK. IT WAS OPEN LIKE NORMAL, BUT THEN IT SUDDENLY DROPPED WITHOUT WARNING. BEFORE THIS HAPPENED IT WAS HAVING PROBLEMS CLOSING COMPLETELY. IT IS STILL HAVING THESE PROBLEMS. I TOOK IT INTO THE DEALERSHIP TO GET FIXED AND THEY "RESET" THE SYSTEM BUT THAT DIDNT FIX ANYTHING. IT IS STILL NOT CLOSING COMPLETELY SOMETIMES. IT WILL SEEMINGLY OPEN FINE (ALTHOUGH IM AFRAID IT WILL FALL ON MY HEAD) BUT WHEN I HAVE TO CLOSE IT WILL SOMETIMES CLOSE AND IT WILL SOMETIMES CLOSE ALMOST ALL THE WAY AND THEN IT WILL BEEP TWICE AND OPEN A…”
NHTSA complaint #11021367, 2016 · 1 injury(ies)

“SPONTANEOUS VEHICLE FIRE: While driving approximately 20-30 miles per hour, with no other symptoms or advance warning signs, a message suddenly appeared on the dashboard saying "Engine Failure - Turn off Ignition". The temperature gauge was firmly in the normal range; the car had been inspected a few months prior, and had recently had routine maintenance. There was no indication that anything was amiss before this incident. 30 seconds after the sudden warning message appeared, smoke began pouring from the hood and I immediately pulled over to the side of the road and exited the vehicle with my…”
NHTSA complaint #11603665, 2024 · fire

“On Jan 25, 2022 while sitting in my car... engine running. Smoke filled the inside of the vehicle. Prior to seeing smoke I smelled electrical smell and also my heated seat was warmer than usual. I did not think nothing of it. Smoke definitely came from the knob to turn heated seat on with and also appeared to be coming from the vent. I shut the car off. Thirty to 45min later I turned the car back on. More smoke came but it cleared out with me letting all windows down. Afterwards the panel to control air was completely out along with the clock. The clock came back on later while blinking…”
NHTSA complaint #11451145, 2022 · fire

Structure 30 1 crash

“VEHICLE WAS IN MOTION ON A CITY STRAIGHT GOING THROUGH A GREEN LIGHT WHEN A VEHICLE TRAVELING THE OPPOSITE DIRECTION ATTEMPTED TO MAKE LEFT-HAND TURN AND STRUCK THE FRONT OF THE TOYOTA HIGHLANDER 2015. BOTH CARS WERE IN MOTION WHEN THE COLLISION OCCURRED. WHEN THE TOYOTA HIGHLANDER 2015 WAS BROUGHT TO THE BODY SHOP TO BE REPAIRED THE APPRAISER INDICATED THAT THE AIR BAGS SHOULD HAVE DEPLOYED AND THEY NEEDED TO BE INVESTIGATED FOR DEFECTS.”
NHTSA complaint #10846420, 2016 · crash

“The factory paint on my 2015 Toyota Highlander, Blizzard Pearl (Toyota code 070), is delaminating from the primer. The base coat lifts and peels in sheets, starting on the roof, fender, and pillars — the panels with the greatest UV exposure. There has been no collision, repaint, or chemical damage; this is spontaneous adhesion loss between the factory base coat and primer. First noticed 5/5/2026 at ~137,193 miles, it has spread across the roof and pillars, with the largest piece so far (~4"x2") flying off the vehicle. Delamination lines radiating under the paint indicate more will detach, and…”
NHTSA complaint #11754797, 2026

“The paint is severely peeling on the outside. This can likely flake off and damages other vehicles, property, and roadway infrastructure. This is the factory coat of paint. Color is Toyota Blizzard Pearl (070)”
NHTSA complaint #11751753, 2026

Steering 25 1 crash 1 injury

“TL* THE CONTACT OWNED A 2015 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 50 MPH ON A WINDING ROAD, THE STEERING WHEEL LOCKED UP AND PREVENTED THE CONTACT FROM MAINTAINING CONTROL. AS A RESULT, THE VEHICLE DROVE INTO A DITCH AND FLIPPED OVER. THE AIR BAGS DEPLOYED. THE VEHICLE WAS DESTROYED AND TOWED. A POLICE REPORT WAS FILED. THE CONTACT RECEIVED INJURIES TO THE FACE AND LEG. MEDICAL ATTENTION WAS NOT NEEDED. THE DEALER STATED THAT THE VEHICLE WAS INCLUDED IN AND REPAIRED PER NHTSA CAMPAIGN NUMBER: 15V144000 (STEERING). THE CONTACT STATED THAT THEY WERE NEVER INFORMED OF THE RECALL OR THE…”
NHTSA complaint #10971873, 2016 · crash · 1 injury(ies)

“The contact owns a 2015 Toyota Highlander. The contact stated that while driving on several occasions at various speeds, the infotainment screen would go blank and the system would turn on inadvertently. This issue became more frequent, occurring approximately every 10 seconds. The power steering warning light also illuminated. The vehicle was taken to an auto parts store where a handheld diagnostic machine did not detect any failures or codes. The contact stated that while driving on several occasions at various speeds, the steering wheel became extremely stiff. On one occasion while his daug…”
NHTSA complaint #11741329, 2026

“[XXX] battery light appeared on dash. [XXX] on my way to Limestone service station 399 Danbury rd Ridgefield ct ph203-438-8028 a warning appeared on dash stating i will lose steering.Luckily I managed to pull into a parking lot and lost all ability to steer. Thank God i was not on the highway and was not in a catastrophic accident.The dashboard went blank. The engine stayed on as I called Limestone and was told I needed to be towed..As I was calling Allstate for a tow the dashboard came back on and so did the steering. I drove to Limestone. After checking everything I was told they didn't fin…”
NHTSA complaint #11713615, 2025

Service Brakes 15 5 crash 1 injury

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE DRIVING AT 5 MPH, THE BRAKES FAILED WITHOUT WARNING. AS A RESULT, THE CONTACT CRASHED INTO THE REAR END OF ANOTHER VEHICLE. THE AIR BAGS DID NOT DEPLOY. A POLICE REPORT WAS NOT FILED. THERE WERE UNKNOWN INJURIES SUSTAINED THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS TAKEN TO BE DIAGNOSED, BUT THE DEALER COULD NOT DUPLICATE THE FAILURE. THE FAILURE MILEAGE WAS 10,500. THE VIN WAS UNAVAILABLE.”
NHTSA complaint #10874007, 2016 · crash · 1 injury(ies)

“I have noticed speed issues or high idling with this vehicle for a while. I committed a rear end collision with a vehicle on July 4, 2025, at approximately 2pm. My car rear ended his truck while it was stopped behind another vehicle. My vehicle sustained total damage to the front end. I was ticketed for not reducing speed to prevent a accident. The only warning light was that it need maintenance, which comes on prior to an oil change. My safety was put at risk because the car is idled too fast for the type of driving I do, which is small town and rural road driving. Due to the speed o…”
NHTSA complaint #11671284, 2025 · crash

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. THE CONTACT STATED WHILE APPROACHING A PARKING SPOT, WHEN THE VEHICLE ACCELERATED INDEPENDENTLY AND RAN OVER A PARKING SIGN. THE CONTACT STATED SHE WAS DEPRESSING ON THE BRAKE PEDAL BUT FAILED TO STOP THE VEHICLE. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT WAS ABLE TO CONTINUE TO DRIVE THE VEHICLE TO HER DESTINATION. NO POLICE REPORT WAS FILED. THE VEHICLE WAS TAKEN TO LOCAL DEALER DOWNEAST TOYOTA (652 WILSON ST, BREWER, ME 04412: (866) 620-9023) AND WERE IT'S STILL BEING SERVICED. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAI…”
NHTSA complaint #11388992, 2020 · crash

Visibility/Wiper 12 1 crash

“THE VEHICLE'S SIDE MIRRORS ARE PLACED SO THAT THEY BLOCK VISIBILITY FOR A SHORT PERSON. I AM JUST UNDER 5'4" AND WHEN AT A FOUR WAY INTERSECTION, THE MIRRORS DIRECTLY BLOCK THE VIEW OF WHERE A CAR WOULD BE STOPPED TO THE LEFT AND TO THE RIGHT. I ACTUALLY WAS INVOLVED IN A MINOR COLLISION WHERE I DID NOT SEE THE OTHER CAR STOPPED AT THE STOP SIGN TO MY LEFT ALTHOUGH THEY CLAIMED TO BE. NOW I ALWAYS NEED TO MOVE MY HEAD TO GET A CLEAR VIEW OF THE ROAD AREA NEXT TO THE THE STOP SIGNS TO THE LEFT AND TO THE RIGHT.”
NHTSA complaint #10863253, 2015 · crash

“The side mirrors are too large and located in a position that when the driver is turning left the driver's side mirror blocks the ability to see the crosswalk and also the center divider of the lane they are turning into and has almost caused me to strike a center divider and not see a pothole on a freeway on ramp causing damage to the left side strut and alignment. There were other multiple times I almost hit the smaller center dividers in town and the glare in the mirror causes glare that you can't see where you are going. terrible design”
NHTSA complaint #11721079, 2026

“While driving at highway speed of about 60 MPH, the moonroof burst and shattered in to thousands of pieces. There was no warning, no indication of stress or wear before the incident. Hundreds of others have had similar occurrences as discussed on internet forums.”
NHTSA complaint #11430159, 2021

Vehicle Speed Control 11 5 crash 4 injury

“On [XXX] my vehicle suffered an unintended acceleration on a very busy highway of The Dominican Republic, reaching a speed of 100 MPH. I was able to drive the car into the bushes of the highway service road hitting all king of obstacles such as trees, wall, advertising signs and safety barriers. The car damages resulted in a total loss. My life and my family life were in extremely dangerous situation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)”
NHTSA complaint #11665465, 2025 · crash · 2 injury(ies)

“AS I WAS PULLING INTO A PARKING SPACE AND APPLYING THE BRAKES, THE CAR UNEXPECTEDLY ACCELERATED AND HIT THE BUILDING WALL. SINCE I WAS PUZZLED BY WHAT HAPPENED, I READ SEVERAL ARTICLES ABOUT TOYOTA AUTOMOBILES DOING JUST THIS SAME THING. MOST OF THE ARTICLES COVERED TOYOTA AUTOMOBILES OLDER THAN MINE, I DID FIND SEVERAL RECENT REPORTS, INCLUDING TWO THAT INVOLVED 2015 HIGHLANDER MODELS JUST LIKE MINE. I PLAN TO ALSO NOTIFY THE MANUFACTURER, TOYOTA.”
NHTSA complaint #11203462, 2019 · crash · 1 injury(ies)

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. ON AUGUST 31, 2018, WHILE DRIVING AT UNKNOWN SPEEDS, THE VEHICLE SURGED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER (LAKESIDE TOYOTA, 3701 N CAUSEWAY BLVD, METAIRIE, LA 70002, (877) 512-8274) WHERE IT WAS DIAGNOSED THAT THE THROTTLE BODY NEEDED TO BE CLEANED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT CONTACTED. ADDITIONALLY, ON AUGUST 31, 2018, THE VEHICLE ACCELERATED WITHOUT WARNING, JUMPED THE PARKING BUMPER, AND CRASHED INTO THE QUARTER PANEL OF A TRANSPORT VAN…”
NHTSA complaint #11133118, 2018 · crash · 1 injury(ies)

Exterior Lighting 10

“The rear tail gate seal for lamps on both the left and right side have failed and the lamp assemblies condense and fill with water. I have read other reports on your website of the same problem with the highlander. In your other reports the a person was told Toyota will not warranty the lamps because of moisture in them because it is not a safety issue. While it is because the moisture blocks the light for the vehicle behind to see and thus rear end. I live in Massachusetts and there is a yearly vehicle inspection and when I went to get it done I was told it would not pass safety inspection w…”
NHTSA complaint #11521847, 2022

“REAR BRAKE LIGHT SEALS FAILING ALLOWING WATER INTO LEFT AND RIGHT BRAKE LIGHT HOUSINGS. WHEN I ASKED DEALER ABOUT REPLACEMENT THEY SAID THAT THEY ARE NOT COVERED UNDER SAFETY WARRANTY.”
NHTSA complaint #11363921, 2020

“CONDENSATION AND LIQUID/WATER IN REAR EXTERIOR LIGHTS. LIGHTS OR SEALS WARP WITH CONTACT TO HEAT MANUFACTURERS DEFECTS”
NHTSA complaint #11317809, 2020

Engine 9 2 fire

“SPONTANEOUS VEHICLE FIRE: While driving approximately 20-30 miles per hour, with no other symptoms or advance warning signs, a message suddenly appeared on the dashboard saying "Engine Failure - Turn off Ignition". The temperature gauge was firmly in the normal range; the car had been inspected a few months prior, and had recently had routine maintenance. There was no indication that anything was amiss before this incident. 30 seconds after the sudden warning message appeared, smoke began pouring from the hood and I immediately pulled over to the side of the road and exited the vehicle with my…”
NHTSA complaint #11603665, 2024 · fire

“I WAS DRIVING 80 MPH ON THE INTERSTATE WHEN THE ENGINE LIGHT CAME ON AND A "CHECK AWD" DISPLAY APPEARED. AT THAT SAME MOMENT I LOST THE ABILITY TO STEER AND TO ACCELERATE. I MANAGED TO GET THE CAR OFF OF THE INTERSTATE. THE CAR CAME TO A STOP. I DID NOT SEE ANY SMOKE, OR SMELL ANYTHING AND THE ENGINE TEMP GAUGE SHOWED MID COOL SO I DECIDED TO START THE CAR AGAIN. WHEN I TRIED TO START THE CAR, THE ENGINE LIGHT AND THE "CHECK AWD" DISPLAY CAME ON AGAIN, AND THEN SECONDS LATER A TEMPERATURE LIGHT CAME ON WITH A LOUD ALARM. SMOKE STARTED COMING OUT OF THE FRONT LEFT HOOD. I SHOUTED FOR MY DAUGHTE…”
NHTSA complaint #10983627, 2017 · fire

“Driving to take my son to work. Check engine light came on said check and system. Hard shifting put in manual drive and made it to destination.”
NHTSA complaint #11630266, 2024

Air Bags 8 5 crash 8 injury

“*AIRBAG FAILURE* -Head on impact with tree. -Significant front end damage. -Vehicle towed from scene, deemed total loss by insurance company. -Police report on file (can provide if needed) -All First Responders on scene we’re shocked/commented/observed that airbags were not deployed: police, fire, ems. As well as all bystanders. -no vehicle warning lamps on prior: car was just inspected and oil change in recent months. -no recalls on vehicle. -not sure if vehicle still avail for inspection: it’s at junkyard under insurance co and title has been passed to them. -able to provide multiple pic…”
NHTSA complaint #11480896, 2022 · crash · 3 injury(ies)

“We were involved in a car accident on 04/29/2021 and the front airbags that are suppose to come out the wheel and dashboard didn't deploy just the rear airbags. Toyota told me the impact wasn't hard enough for them to deploy but as you will see from the pictures attached the whole front end of the car is gone. Please see attached police report and photos for more details.”
NHTSA complaint #11421270, 2021 · crash · 2 injury(ies)

“ANOTHER DRIVER PULLED OUT IN FRONT OF ME ON A CITY STREET ON 03/23/17 AND I HIT THE SIDE OF HIS CAR WITH THE FRONT OF MY SUV. I WAS GOING ABOUT 35-40 MPH THE FORCE FROM HIS CAR THEN KNOCKED ME HEAD ON INTO A LIGHT POLE. I WAS KNOCKED UNCONSCIOUS AT THE INITIAL HIT. MY SUV WAS TOTALED AND THE FRONT FRAME WAS BENT FROM THE IMPACT INTO THE POLE. THE AIR BAG NEVER CAME OUT AT ALL. THE RESCUE MEN ALL REMARKED ABOUT IT BECAUSE THE ACCIDENT WAS SO FORCEFUL. I HAD A CONCUSSION & HAD TO RETIRE FROM MY JOB & CONTINUE TO HAVE MEMORY ISSUES. I CALLED TOYOTA ABOUT A WEEK AFTER THE ACCIDENT WHEN I FELT A…”
NHTSA complaint #11151366, 2017 · crash · 1 injury(ies)

Power Train 7 1 crash

“The contact owns a 2015 Toyota Highlander. The contact stated while driving at 30 MPH, the vehicle accelerated without any warning at high speed. The contact desperately depressed the brake pedal, but the vehicle would not stop, causing the vehicle to drive into traffic and striking several vehicles causing front damage to the vehicle. The contact was unsure if anyone was injured. A police report was filed. The vehicle was not diagnosed. The vehicle was not repaired. The manufacturer was contacted, and a case was filed. The failure mileage was 98,000.”
NHTSA complaint #11497653, 2022 · crash

“Upon being reviewed the rear U Joint was loose & needed replaced @ 167,361 miles.”
NHTSA complaint #11593320, 2024

“On the Freeway off ramp, during the slow down- and down shifting-process the vehicle appeared to block the wheels and to skid for a short time. Also, the vibration feature that indicates loss of traction got activated for that time and the “slip indicator” warning light lit up (I do not know for how long). During the incident I felt not in control of the vehicle. Once the incident passed I retained control of the vehicle , yet the automatic transmission started to act very peculiar and frequently failed to downshift in a normal way which could only be achieved by intentionally taking pressure…”
NHTSA complaint #11505693, 2023

Electronic Stability Control (Esc) 4

“OUR 2015 HIGHLANDER STEERING INTERMITTENTLY LOCKS UP AND HAS A COMPLETE LOSS OF POWER. FIRST HAPPENED WHEN STARTING THE VEHICLE AND HAD TO SIT AND START AND STOP OVER 15 TIMES AND THE STEERING FINALLY CAME BACK. WE IMMEDIATELY CONTACTED TOYOTA AND THEY SAID THIS VEHICLE HAD NO RECALLED PARTS AND THERE IS NO PROBLEM. WHEN IT HAPPENED THE SECOND TIME WE TOOK IT IN AND THEY SAID IT HAD A BAD BATTERY AND THE PROBLEM WAS FIXED. WE PAID A HEFTY SERVICE FEE AND PAID FOR A REALLY EXPENSIVE BATTERY. TWO DAYS LATER IT HAPPENED AGAIN AND WHILE MOVING ON A CITY STREET ABOUT 35/40 MPH. WE GOT OVER SAFELY B…”
NHTSA complaint #11299797, 2020

“TOUCH SCREENS AUDIO SYSTEM IS NOT WORKING FOR THE PASS TWO YEARS”
NHTSA complaint #11186021, 2017

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 25 MPH, THE VEHICLE STALLED AND ALL THE WARNING INDICATORS ILLUMINATED. THE CONTACT REMOVED THE KEY FROM THE IGNITION SWITCH AND RESTARTED THE VEHICLE. THE VEHICLE WORKED NORMALLY. THE VEHICLE WAS TAKEN TO HARTFORD TOYOTA SUPERSTORE IN HARTFORD, CONNECTICUT FOR DIAGNOSTIC TESTING. THE MANUFACTURER SENT AN EVALUATOR TO DIAGNOSE THE VEHICLE. ACCORDING TO THE REPORT, THE VEHICLE WAS WORKING TO MANUFACTURER STANDARDS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND PROVIDED CASE NUMBER: 16001120892. THE VEHICLE WAS NOT REP…”
NHTSA complaint #11014732, 2017

Fuel/Propulsion System 4

“THIS VEHICLE HAS A REALLY BAD ELECTRICAL ISSUE WITH THE STEERING WHEEL,IT FEELS LIKE IT WONDERS FROM TIME TO TIME.THEN THE MOTOR WILL STALL OUT ALMOST COMPLETELY WHILE DRIVING DOWN THE ROAD. TAKEN TO DEALER TO ONLY HAVE THEM NOT REPLICATE THE SAME PROBLEMS AS WHEN WE HAVE IT. I KNOW IT'S NOT ME BECAUSE MY SPOUSE HAS DISCUSSED IT WITH ME TOO. I SEE THERE'S RECALLS FOR SIMILAR PROBLEMS WITHIN THE SAME PRODUCTION ON THIS VEHICLE BUT SOMEHOW IT DIDN'T GET ANY NOTIFICATIONS BUT CLEARLY IT DESCRIBES THE SAME PROBLEMS.”
NHTSA complaint #11388552, 2020

“VEHICLE STALLED WHILE DRIVING IN TRAFFIC, WITH MORE THEN 1/2 FULL ON FUEL. VEHICLE WOULD NOT START AGAIN UNTIL FUEL ASSEMBLY REPLACED.”
NHTSA complaint #11376417, 2020

“I HAVE BEEN EXPERIENCING A SITUATION WITH MY 2015 TOYOTA HIGHLANDER (VIN# 5TDJKRFHXFS1[XXX]) THAT HAS BECOME QUITE CONCERNING. WHEN I STEP ON THE GAS PEDAL FROM A DEAD STOP POSITION, I HAVE EXPERIENCED AN INITIAL ACCELERATION AND THEN A HESITATION FOLLOWED IMMEDIATELY BY A RESUMPTION OF ACCELERATION. THIS HAS HAPPENED AT LEAST SEVEN TIMES. AT FIRST I THOUGHT MY FOOT WAS SLIPPING OFF THE ACCELERATOR PEDAL. AFTER EXAMINATION I REALIZED THIS WAS NOT POSSIBLE. THE LAST TIME IT HAPPENED (APRIL 16, 2018) I WAS ATTEMPTING TO PROCEED FROM A STOP LIGHT ACROSS 3 LANES OF HIGHWAY TO THE FOURTH LANE.…”
NHTSA complaint #11091610, 2018

Seats 4 1 fire

“My Highlander had a strange burning smell and we couldn’t find where it was coming from. We took it to a shop where they checked everything over and suggested that the smell was our brakes. They lubricated the brakes and replaced my tires and struts. When I went to pick up the vehicle I still noticed the strange smell, and I had the mechanic come out and check. He suggested that it was the leather conditioner that our detailer had used. I left and headed for home and in about 5 miles the control for the drivers heated seat started smoking and about 30 seconds later the plastic around the contr…”
NHTSA complaint #11574819, 2024 · fire

“I have a 2015 Toyota Highlander XLE. Last winter I began noticing a burning smell which I believed to be electrical inside the vehicle. I was able to determine it was the driver seat heater and the burning smell continued even with the toggle switch turned off. I stopped at a local Toyota dealership, Koch Toyota, who refused to show me which plug under the seat to unplug to disconnect power. They tried to insist that I drop the car off and let them check it. Due to past negative experiences with that Toyota dealership I refused. I was able to speak to my own mechanic who instructed me to remov…”
NHTSA complaint #11623687, 2023

“FRONT DRIVER SEAT IS BROKEN , FRAME IS COMING THROUGH THE UPPER RIGHT SIDE OF THE SEAT IN THE FRONT OF THE SEAT STICKS INTO MY BACK”
NHTSA complaint #11231866, 2019

Seat Belts 3

“When right front pax sits in seat and fastens seatbelt, the airbag indicator correctly says "ON." But after a few minutes, the airbag turns "OFF" and the driver's dash gets an "unfastened seatbelt" warning and a "faulty airbag" warning. All of these occur while the front right pax has remain seated and buckled. If the pax unbuckles and exits the seat, these incorrect warnings all remain the same. The right front pax seat belt buckle has been replaced with no effect. The seat has been recalibrated (seat sensors) with no effect. The wires under the seat have been disconnected, cleaned, and…”
NHTSA complaint #11704027, 2025

“TOUCH SCREENS AUDIO SYSTEM IS NOT WORKING FOR THE PASS TWO YEARS”
NHTSA complaint #11186021, 2017

“THE SEAT BELT COILED AROUND MY 8 YEAR OLD SON'S NECK AND THE SEAT BELT LOCK WOULD NOT DISENGAGE. WE TRIED GENTLY ROCKING THE SEAT BELTS BUT IT THERE WAS NO GIVE IN IT. MOVING IT HARDER WOULD HAVE CHOKED MY SON. WE HAD TO CUT THE SEAT BELT TO RELEASE MY SON. THIS HAPPENED AFTER A 10 MIN RIDE COMING BACK FROM THE SCHOOL. HE WAS SEATED IN THE REAR RIGHT SIDE SEAT. HE WANTED TO GET OUT OF THE CAR WHEN WE REACHED HOME. SINCE HE IS EIGHT YEARS NOW, HE ENGAGES AND DISENGAGES THE SEAT BELT HIMSELF. PLEASE LOOK AT THE PICTURE.”
NHTSA complaint #11035669, 2017

Suspension 3

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 40 MPH, THE SUBFRAME FRACTURED DUE TO THE REAR BOLTS ON THE FRAME BEING TOO TIGHT. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE REAR BOLTS WERE NOT PROPERLY INSTALLED FROM THE FACTORY ASSOCIATED WITH THE TORQUE. THE DEALER INSPECTED THE SUBFRAME AND STATED THAT IT DID NOT NEED TO BE REPLACED. THE DEALER REPLACED THE REAR HYBRID DRIVE MOTOR, REAR DIFFERENTIAL, THE ENTIRE EXHAUST SYSTEM FROM THE MOTOR TO THE MUFFLER, AND THE DRIVER SIDE SUSPENSION CONTROL ARM. THE CONTACT STATED THAT THE SUBFRAME NEED…”
NHTSA complaint #10839563, 2015

“POPPING SOUND COMING FROM RIGHT FRONT SIDE WHEN BREAKING TO A STOP AT ALL SPEEDS. THE PROBLEM WAS FIRST NOTICED AT AROUND 2500 MILES AND THE CAR WAS TAKEN TO THE DEALER AT AROUND 2900 MILES. DEALER INSPECTED IT AND COULDN'T FIND WHAT THE PROBLEM WAS. THEN AS INSTRUCTED BY TOYOTA REPLACED THE RIGHT FRONT STRUT ASSEMBLY BUT THAT DIDN'T FIX THE PROBLEM. THE CAR WAS RETURNED TO ME AND I WAS TOLD THERE WERE NO SAFETY CONCERNS AND THAT TOYOTA WAS SENDING ONE OF THEIR TECHS TO TROUBLESHOOT, BUT THAT MAY TAKE A COUPLE OF WEEKS. IN THE MEAN TIME THE PROBLEM SEEMS TO BE GETTING WORSE.”
NHTSA complaint #10774161, 2015

“CLUNKING NOISE FROM REAR END OF VEHICLE WHEN BRAKING, DEALER WAS AUTHORIZED TO CHANGE REAR AWAY BARS AND SHOCKS, NO FIX, NOW TOYOTA CORP., SAYS THIS IS NORMAL CHARACTERISTIC OF VEHICLE ? I DON'T FEEL SAFE DRIVING VEHICLE WITH NOISE, AND AS BRAKES FEEL SOFT ALSO.”
NHTSA complaint #10746188, 2015

Engine And Engine Cooling 2

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 40 MPH, AN ABNORMAL ODOR EMITTED INSIDE THE VEHICLE. THE DRIVER AND PASSENGER SUSTAINED HEADACHES AND SORE THROATS. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN STATED THAT AN UNDERCOATING WAS APPLIED TO THE CATALYTIC CONVERTER DURING PRODUCTION THAT EMITTED A CHEMICAL ODOR INSIDE THE VEHICLE. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 5. UPDATED 08/30/16*LJ *CN”
NHTSA complaint #10863567, 2015

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE DRIVING APPROXIMATELY 40 MPH, THE SUBFRAME FRACTURED DUE TO THE REAR BOLTS ON THE FRAME BEING TOO TIGHT. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE REAR BOLTS WERE NOT PROPERLY INSTALLED FROM THE FACTORY ASSOCIATED WITH THE TORQUE. THE DEALER INSPECTED THE SUBFRAME AND STATED THAT IT DID NOT NEED TO BE REPLACED. THE DEALER REPLACED THE REAR HYBRID DRIVE MOTOR, REAR DIFFERENTIAL, THE ENTIRE EXHAUST SYSTEM FROM THE MOTOR TO THE MUFFLER, AND THE DRIVER SIDE SUSPENSION CONTROL ARM. THE CONTACT STATED THAT THE SUBFRAME NEED…”
NHTSA complaint #10839563, 2015

Latches/Locks/Linkages 2

“The contact owns a 2015 Toyota Highlander. The contact stated that the front driver’s and passenger’s side doors failed to unlock while using the keys. The contact stated that there was no warning light illuminated. The vehicle was taken to a local dealer where it was diagnosed with the door lock actuator needing to be replaced. The vehicle was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 100,000.”
NHTSA complaint #11420249, 2020

“TL* THE CONTACT OWNS A 2015 TOYOTA HIGHLANDER. WHILE ATTEMPTING TO OPEN THE REAR DRIVER'S DOOR TO REMOVE HIS DAUGHTER FROM THE CAR SEAT, THE CONTACT STATED THAT THE DOOR WOULD NOT OPEN. THE CONTACT HAD TO GO AROUND AND OPEN THE REAR PASSENGER DOOR IN ORDER TO GET THE INFANT OUT OF THE SEAT. ADDITIONALLY, DURING THE SECOND WEEK OF FEBRUARY OF 2018, THE FRONT DRIVER'S SIDE DOOR ACTUATOR HAD TO BE REPLACED BECAUSE IT DID NOT OPEN. AT THE END OF FEBRUARY, THE FRONT PASSENGER DOOR ACTUATOR HAD TO BE REPLACED. THE CONTACT STATED THAT THIS WOULD BE THE THIRD DOOR THAT EXPERIENCED ACTUATOR FAILURE. T…”
NHTSA complaint #11082442, 2018

Tires 2

“ON SEPT. 14, 2014, WE PURCHASED A 2015 TOYOTA HIGHLANDER XLE, WHICH CAME WITH BRIDGESTONE DUELER H/L 422 ECOPIA TIRES. ON AUG. 20, 2015, WHEN THERE WERE 10,235 MILES ON THE CAR, WE REPLACED 1 OF THE TIRES WITH A NEW BRIDGESTONE DUELER H/L 422 ECOPIA TIRE. ON SEPT. 26, 2016, WHEN THERE WERE 23,324 MILES ON THE CAR, WE REPLACED ANOTHER OF THE TIRES WITH ANOTHER NEW BRIDGESTONE DUELER H/L 422 ECOPIA TIRE. ON AUG. 17, 2017, WHEN THERE WERE 31,228 MILES ON THE CAR, WE BROUGHT THE CAR TO TOYOTA OF HACKENSACK FOR ITS 35,000-MILE FACTORY MAINTENANCE, BEFORE WE WOULD DEPART FOR A FAMILY VACATI…”
NHTSA complaint #11019254, 2017

“DRIVING DOWN ROAD. ALL OF A SUDDEN, THE INNER SIDE WALL OF THE MICHELIN PREMIER LTX TIRE BLEW OUT IN TWO PLACES. THEY WERE BOTH RECTANGULAR BLOWOUTS COMING FROM THE CENTER OF THE TIRE. *TR”
NHTSA complaint #10918120, 2016

Visibility 2

“The contact owns a 2015 Toyota Highlander. The contact stated while driving 65 MPH, the vehicle stalled, and the steering wheel became difficult to turn. The check engine warning light and several other unknown warning lights were illuminated. The contact was able to pull into a parking lot. The contact was able to restart the vehicle after 45 minutes. The vehicle was taken to an independent mechanic, but the vehicle was not diagnosed or repaired. The dealer was notified of the failure and charged a fee for diagnostic testing. The contact related the failure to NHTSA Campaign Number: 18E107000…”
NHTSA complaint #11616600, 2024

“APRIL 24, 2015 [XXX] TO AN APPROPRIATE REPRESENTATIVE OF THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION: IN NOVEMBER 2014, I PURCHASED A TOYOTA HIGHLANDER LIMITED MODEL ID# [XXX]:. DURING FREEZING WEATHER THIS WINTER I DISCOVERED A DANGEROUS DESIGN FAULT RELATING TO THE VEHICLE. MUCH OF THE WINDSHIELD WIPERS CAN BE ENTRAPPED AND EMBEDDED IN ICE, AND THE DEFROSTER DOES NOT MELT ICE IN THAT AREA. THE WIPERS ARE INCAPACITATED. THE DEFROSTER CLEARS THE WINDSHIELD BUT DOES NOTHING TO FREE THE WIPERS FROM ICE. THAT WAS THE CASE FOR ME DURING FOUR DAYS OF FREEZING WEATHER. THERE IS AN AU…”
NHTSA complaint #10713136, 2010

Equipment 1

“THE AUDIO AND GPS SYSTEM WILL RESET IT SELF WHILE DRIVING!!!! IT HAPPENS ALL THE TIME. NO SUPPORT FROM THE DEALERS.... *TR”
NHTSA complaint #10945568, 2016

Lane Departure 1

“BSM works when it want to and sometimes not at all”
NHTSA complaint #11617037, 2024

Wheels 1

“AT 2000 MILES WE NOTICED OUR WHEELS PITTING. WE THOUGHT THIS WAS UNUSUAL AS OUR WHEELS WERE PLASTIC COATED CALLED 'CROMETECH'. WE WERE AT THE DEALERS AND MENTIONED THAT OUR CAR HAD ONLY 2000 MILES AND SHOULDN'T BE HAVING THIS PROBLEM. OUR CAR NOW HAS 7070MILES YES SEVEN THOUSAND MILES AND THEY WON'T DO ANYTHING FOR US. MY WIFE AND I ARE IN OUR 80'S AND THEY ARE ARE TAKEING ADVANTAGE OF US BECAUSE WE'RE OLD. THEY WANT US TO PAY FOR NEW WHEELS $750.. EACH.”
NHTSA complaint #11089205, 2016